High altitude angle tile press equipment

High Altitude Angle Tile Press Equipment: Enhance Efficiency and Quality with Precision Engineering

Product Overview

The high altitude angle tile press equipment is a cutting-edge, single-roll forming unit designed to produce tiles of varying specifications with exceptional precision and efficiency. Its robust structure comprises:

· Loading rack and loading rack support

· Feed introduction platform

· Molding host

· Molding and shearing device

· Hydraulic station

· Computer control box

This state-of-the-art equipment offers unparalleled efficiency, stability, and ease of operation, making it a reliable choice for high-volume production environments.

Common Issues and Solutions

1. Deviation of Color Steel Plates

One of the most common challenges during operation is the deviation of the color steel plate, which can affect both production efficiency and product quality. To address this, consider the following solutions:

A. Deviation Adjustment:

· If the board shifts to the right, place an iron block under the left corner or adjust the right roller to align it.

· Ensure that the upper and lower rollers are perfectly aligned. When adjusting the upper roller, the lower roller must also be adjusted accordingly.

· Proper alignment of symmetrical rollers is critical for maintaining consistent product shapes.

B. Axis Alignment:

· Adjust the four corners of the equipment (front and rear rows) to the same height.

· Ensure that the lower shaft is level and aligned horizontally.

· Locate the symmetry points for the first and last rows and adjust the upper and lower shaft gaps for straight-line operation.

· Tighten the lock nuts and mark a centerline along the middle runner for precise alignment.

Pro Tip: Regular production testing is essential. Deviations may vary, but maintaining proper alignment of rollers and mechanical components is critical to ensuring consistent product quality.

Operating Tips for Optimal Performance

1. Key Components and Structure:

The equipment features advanced components for superior performance, including:

· Passive loading rack

· Punching device

· Leveling device

· Hydraulic station

· Computer control system

· Post-forming cutting device

An automated flying saw punching device simplifies operations, making it user-friendly and efficient.

2. Streamlined Production Process:

The tile press equipment employs wet production technology for glazed tiles, utilizing a vacuum spiral extrusion mechanism during cutting to shape and press tile blanks with precision.

3. Unique Advantages:

· Economical Section Design: Optimizes steel utilization and enhances load-bearing capacity.

· H-Shaped Steel Profile: Features widened wings with parallel inner and outer surfaces, allowing for easier connections using high-strength screws and other components.

· Versatility and Flexibility: Compared to ordinary I-shaped tile presses, the H-shaped design offers greater adaptability for various applications.

Why Choose High Altitude Angle Tile Press Equipment?

· Precision Engineering: Ensures accurate tile shaping and consistent quality.

· Durable Construction: Designed for long-term, reliable performance.

· Ease of Use: User-friendly design with automated features for seamless operation.

· Enhanced Efficiency: Saves time and resources while improving production output.

Upgrade Your Tile Production Today!
Boost your manufacturing efficiency and achieve superior product quality with our high altitude angle tile press equipment. From precision forming to intelligent adjustment solutions, this machine is designed to meet the demands of modern production lines.

Contact us now to learn more about how our equipment can transform your operations and deliver exceptional results!

Dongguang County Hengfu Roll Forming Machinery Co.,Ltd is a professional high-end cold roll forming equipment manufacturer integrating independent research and development, production, sales and service. Our company has long been committed to the development of cold bending and roll forming. Product quality is stable, cost-effective, excellent design engineers and good processing technology ensure the quality and performance of the equipment, and have passed various quality system certifications, and have a complete and scientific quality management system. The products designed and manufactured by us are not only sold well in China, but also exported to Southeast Asia, the Middle East,South America, North America, Europe and other countries and regions, and have won wide acclaim and praise!

Our company can produce various types of tile pressing machine products, and the roll forming plate types are diverse.

QC Profile

All the roll forming machines produced by our KYT Machinery have ourselves strict standard quality control process:

Parts Inspection

Machine Frames

Depends on roll forming machine’s size , we have 20#, 35#, 45# and may other bigger sizes H-beam for choise, after blasting and derusting, we weld each pieces of H-beam and then polish the weld place, finally paint whole roll forming frame together.

Rolling Shaft

45# forged steel or 40Cr, thermal refining and finishing lathe.

Forming Rollers

45# Steel,CNC lathes, fine polished, coat hard Chrome thickness 0.02-0.05mm for anti-rust and improve forming rollers'hardness. All the forming rollers will be spot inspected before installation.

Cutting Blades

The cutting blades material can be Cr12,C12Mov or SKD11 for our kinds of roll forming machines.Before cutting blades be installed on cutting frame, the hardness will be tested for ensure the using life.

Whole Roll Forming Line Inspection

Check the whole line each parts are on list or not at first, then adjust the roll forming machines to required dimensions to get correct roll forming samples, check the roll forming samples surface, dimensions according to design drawing, even two pieces sample joint effect. If not reached the required standard, the engineer will adjust whole machine to solve the problem together with our designer.