Maintenance Manual of Square Ridge Tile Machine

Outline

• I. Introduction

• II. Safety Precautions

• III. Daily Maintenance

• IV. Weekly Maintenance

• V. Monthly Maintenance

• VI. Semi-annual Maintenance

• VII. Annual Maintenance

• VIII. Common Faults and Treatment Methods

• VIIII. Summary

Square Ridge Tile Machine is a kind of mechanical equipment used for the production of roof and wall metal plates. In order to ensure its efficient, reliable and long-life operation, regular maintenance is essential. This guide will introduce in detail the daily, regular and annual maintenance measures of the Square Ridge Tile Machine to help users keep the equipment in the best state.

Contents

 Introduction

 Safety precautions

 Daily maintenance

 Weekly maintenance

 Monthly maintenance

 Semi-annual maintenance

 Annual maintenance

 Common faults and treatment methods

 Summary

1. Introduction

The Square Ridge Tile Machine is widely used in the construction field, and its main function is to process metal coils into profiled tiles of different specifications. In order to ensure the normal operation of the equipment and prolong the service life, users need to carry out regular maintenance and upkeep.

2. Safety Precautions

Before carrying out any maintenance operation, the following points must be noted:

1. Turn off the power and unplug the plug.

2. Ensure that the equipment has completely stopped running.

3. Use appropriate personal protective equipment (PPE) such as gloves and safety glasses.

4. Avoid operating the equipment in a humid or flammable environment.

3. Daily Maintenance

Before and after operating the equipment every day, the following inspections and maintenance should be carried out:

1. Clean the equipment:

Remove dust, debris and other sundries on the surface of the equipment to keep the equipment clean.

2. Check the lubricating oil:

Check whether the oil level of each lubricating part is normal and add lubricating oil when necessary.

3. Check the power cord and connector:

Ensure that the power cord and connector are intact without looseness or damage.

4. Check the fasteners:

Check whether all bolts, nuts and other fasteners are loose and tighten them when necessary.

4. Weekly Maintenance

Carry out the following maintenance items weekly:

1. Lubricate the transmission system:

Lubricate the transmission parts such as chains, gears and bearings according to the requirements of the equipment manual.

2. Check the motor and reducer:

Ensure that the motor and reducer operate normally without abnormal noise and overheating.

3. Check the pressure roller:

Check whether the surface of the pressure roller is worn or damaged and replace or repair it when necessary.

5. Monthly Maintenance

Carry out the following maintenance items monthly:

1. Calibrate the equipment:

Check and calibrate the working parameters of the equipment to ensure that the size and shape of the profiled tile meet the requirements.

2. Check the hydraulic system:

Check the oil level and quality of the hydraulic oil and replace the hydraulic oil when necessary; check whether there is any leakage in the hydraulic pipeline and connector.

3. Check the control system:

Ensure that the control panel and sensors work properly and test the functions of each button and switch.

6. Semi-annual Maintenance

Carry out the following maintenance items every six months:

1. Replace the lubricating oil:

Replace the lubricating oil of the transmission system and hydraulic system, and clean the oil tank and filter.

2. Check the electrical system:

Check all electrical components, wiring and control cabinets to ensure that there is no aging or damage.

3. Comprehensive inspection of the equipment:

Conduct a comprehensive inspection of the equipment, including the frame, transmission parts and safety devices, to ensure the normal operation of all parts of the equipment.

7. Annual Maintenance

Carry out the following maintenance items annually:

1. Overhaul:

According to the equipment usage and production requirements, carry out the overhaul of the equipment and replace the main parts when necessary.

2. Check and replace wearing parts:

Check and replace all wearing parts such as sealing rings, gaskets and belts.

3. Equipment upgrade:

According to the latest technology and production requirements, carry out the necessary upgrade and transformation of the equipment.

8. Common Faults and Treatment Methods

Fault 1:

Abnormal noise during equipment operation

Cause:

Insufficient lubrication, loose or damaged parts

Treatment method:

Check and add lubricating oil, tighten the loose parts, and replace the damaged parts.

Fault 2:

Unqualified size of the profiled tile

Cause:

Inaccurate equipment calibration, worn mold

Treatment method:

Recalibrate the equipment and replace the worn mold.

Fault 3:

Leakage in the hydraulic system

Cause:

Loose hydraulic pipeline or connector, damaged seal

Treatment method:

Tighten the loose pipeline and connector, and replace the damaged seal.

9. Summary

Regular maintenance is the key to ensuring the efficient operation and prolonging the service life of the Square Ridge Tile Machine. By carrying out daily, regular and annual maintenance according to the requirements of this guide, users can effectively reduce equipment failures, improve production efficiency and ensure product quality. It is hoped that this guide can provide valuable reference for users and help users better manage and maintain the Square Ridge Tile Machine.

If you are looking for an efficient and stable tile press product, please feel free to contact us at any time, and we will serve you wholeheartedly!