Transforming Production Speed: High-Speed Roll Forming Machines vs. Ordinary Models

The key differences between a new high-speed roll forming machine and ordinary roll forming machines primarily revolve around production speed and operational efficiency. Here are the main distinctions highlighted in your description:

1. Production Speed

●Ordinary Roll Forming Machines: Typically operate at speeds ranging from 15 to 20 meters per minute. This speed is limited by factors such as motor power, transmission method, and cutting mechanism.

●High-Speed Roll Forming Machine: Achieves significantly higher speeds, up to 60 meters per minute in some cases, which is 3 to 4 times faster than ordinary machines.

2. Factors Affecting Speed

Motor and Transmission: Ordinary machines may use motors and transmission systems that limit the speed of the rollers. Upgrading to better motors and efficient gear transmission can increase roller speed.

●Roller Selection: Choosing the right rollers based on material hardness and specifications is crucial. Higher quality rollers with better materials and larger diameters, coupled with high-power motors, can improve speed and product quality.

●Cutting Method: The cutting method significantly affects production speed. Ordinary machines often use hydraulic guide column shear, which operates slower compared to electric guide rail shear used in high-speed machines.

3. Cutting Mechanism

●Ordinary Machines: Typically use fixed shear where the machine stops to perform cutting. This interrupts the rolling process.

●High-Speed Machines: Use non-stop following electric shear, where cutting occurs without stopping the machine. This allows continuous rolling and cutting, enhancing productivity.

4. Summary of Advantages

●High-Speed Roll Forming Machines: Designed for customers needing high productivity and speed. They optimize roller shafts, wheels, transmission modes, shear mechanisms, and cutting types to achieve speeds of up to 60 meters per minute, offering a substantial increase in efficiency over ordinary machines.

In essence, the high-speed roll forming machine excels in speed due to advanced technology in motorization, transmission, roller selection, and cutting methods. These advancements cater specifically to industries and applications requiring rapid production capabilities and high output.

High speed shear device display: